26-06-2024, 01:43 PM
Ages ago someone did an article about using an external PSU on the uTracer3 for high current low voltages, but the idea only work if the valve had an isolated heater. This because the Cathode voltage and default H+ is essentially at the laptop PSU positive rail (typically 18V to 20V).
Previously I used an isolated PSU with + connected to H+ and Cathode and negative at about 0.7 V, 1.4 V and 2.1V via 1N4007 shunt regulators to the H-.
I sometimes used the bench PSU for 4V and 6.3V valves as the internal heater supply seemed low. I thought this was because the internal is PWM and I had too many ferrites on all the cables.
So recently I removed a lot of ferrites (leaving one small bead per wire), but the 6.3 V still seemed poor. My suspicion then was the IRF1404Z FET driven by push-pull transistor buffer from the CPU. It's about 8 nF gate capacitance and likely needs more than 5V drive on a 33% duty cycle at 19.1V to 6.3V. This became evident when trying to drive an opto-isolater from the drivers. Due to tight THP I couldn't unsolder it so snapped it off. Then the opto-isolater was much better though still not good enough.
The idea of the isolator is so an external PSU up to 120 V can be connected to the +H / Cathode (a fixed +19.1V) and the FET gate drive driven by the isolater. A buffer using a PNP and NPN transistor allows more capacitance to be driven, but has no gain, thus doesn't sharpen the isolated PWM signal. I need 8V to 12V there, so a 74HC74 is no use. I tried a 4049 (not the 4049U) with one gate as inverter and the other 5 gates in parallel and lovely sharp pulse on the scope. Before connecting an IRF740 FET I loaded it with a capacitor. Rise & fall time is sad. I'll recheck capacitor value vs gate capacitance of the IRF740 FET, and change the 8V supply to 12V or more. I found another small transformer. Not sure if my 4049A (not the later more buffered version) is 15V or 18V max. I'll maybe use the 8V one for a floating supply meter with its "OV" referenced to the FET drain to measure heater voltage.
More testing needed.
I'll fit a switch now to select internal or external PSU.
Previously I used an isolated PSU with + connected to H+ and Cathode and negative at about 0.7 V, 1.4 V and 2.1V via 1N4007 shunt regulators to the H-.
I sometimes used the bench PSU for 4V and 6.3V valves as the internal heater supply seemed low. I thought this was because the internal is PWM and I had too many ferrites on all the cables.
So recently I removed a lot of ferrites (leaving one small bead per wire), but the 6.3 V still seemed poor. My suspicion then was the IRF1404Z FET driven by push-pull transistor buffer from the CPU. It's about 8 nF gate capacitance and likely needs more than 5V drive on a 33% duty cycle at 19.1V to 6.3V. This became evident when trying to drive an opto-isolater from the drivers. Due to tight THP I couldn't unsolder it so snapped it off. Then the opto-isolater was much better though still not good enough.
The idea of the isolator is so an external PSU up to 120 V can be connected to the +H / Cathode (a fixed +19.1V) and the FET gate drive driven by the isolater. A buffer using a PNP and NPN transistor allows more capacitance to be driven, but has no gain, thus doesn't sharpen the isolated PWM signal. I need 8V to 12V there, so a 74HC74 is no use. I tried a 4049 (not the 4049U) with one gate as inverter and the other 5 gates in parallel and lovely sharp pulse on the scope. Before connecting an IRF740 FET I loaded it with a capacitor. Rise & fall time is sad. I'll recheck capacitor value vs gate capacitance of the IRF740 FET, and change the 8V supply to 12V or more. I found another small transformer. Not sure if my 4049A (not the later more buffered version) is 15V or 18V max. I'll maybe use the 8V one for a floating supply meter with its "OV" referenced to the FET drain to measure heater voltage.
More testing needed.
I'll fit a switch now to select internal or external PSU.